COST COMPARISON OF VARIOUS METHODS & PRODUCTS
| Surface to be treated: |
5000 square feet. |
| Condition of surface: |
30% rust, 20% loose paint, 10% bare metal, 40% tightly adhered paint. |
| Disclaimer: |
All costs are theoretical. Actual costs will depend on equipment available, environment, labor wages and existing conditions of the surface to be treated in different locations of the world. The following cost comparisons are calculated based on average costs of labor, equipment and materials in the US. |
| Method |
Cost |
Total Cost |
POWER-WASHING
Cost of Power-Washing
@$.15/sq. ft. |
$750 |
$3735 |
| 1 Coat of Rust Conversion Primer
@$40/gallon (25 gallons) |
$1000 |
1 Coat of Alkyd Sulfonate Topcoat
@$65/gallon (25 gallons) |
$1625 |
Labor
@ $20/hr. (18 hours) |
$360 |
LIGHT SANDBLASTING
Cost of Light Sandblasting
@$.45/sq. ft. |
$2250 |
$5235 |
| 1 Coat of Rust Conversion Primer
@$40/gallon (25 gallons) |
$1000 |
1 Coat of Alkyd Sulfonate Topcoat
@$65/gallon (25 gallons) |
$1625 |
Labor
@ $20/hr. (18 hours) |
$360 |
WHITE METAL SANDBLASTING
Cost of Light Sandblasting
@$1.60/sq. ft. |
$8000 |
$10309 |
| 1 Coat of Rust Conversion Primer
@$40/gallon (25 gallons) |
$324 |
1 Coat of Alkyd Sulfonate Topcoat
@$65/gallon (25 gallons) |
$1625 |
Labor
@ $20/hr. (18 hours) |
$360 |
Compare the above methods to the cost savings offered by Unity International's products.
| Method |
Cost |
Total Cost |
|
Cost of Power-Washing |
Not required |
$770 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustonic (3-mil DFT) |
$650 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$1420 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustonic (6-mil DFT) |
$1300 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$1070 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustcoat (3-mil DFT) |
$950 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$2020 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustcoat (6-mil DFT) |
$1900 |
Labor
@ $20/hr. (6 hours) |
$120 |
| Method |
Cost |
Total Cost |
|
Cost of Power-Washing |
Not required |
$1295 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustguard (3-mil DFT) |
$1175 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$2470 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustonic (6-mil DFT) |
$2350 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$2122 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustonic-Mastic (10-mil DFT) |
$2002 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$4362 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustonic-Mastic (21-mil DFT) |
$4242 |
Labor
@ $20/hr. (6 hours) |
$120 |
| Method |
Cost |
Total Cost |
|
Cost of Power-Washing |
Not required |
$2837 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustcoat-Mastic (10-mil DFT) |
$2717 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$5877 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustcoat-Mastic (21-mil DFT) |
$5757 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$3481 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustguard-Mastic (10-mil DFT) |
$3361 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$7241 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustguard-Mastic (21-mil DFT) |
$7121 |
Labor
@ $20/hr. (6 hours) |
$120 |
| Method |
Cost |
Total Cost |
|
Cost of Power-Washing |
Not required |
$845 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustonic (3-mil DFT) |
$725 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$1570 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustonic (6-mil DFT) |
$1450 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$1145 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustcoat (3-mil DFT) |
$1025 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$2170 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustcoat (6-mil DFT) |
$2050 |
Labor
@ $20/hr. (6 hours) |
$120 |
| Method |
Cost |
Total Cost |
|
Cost of Power-Washing |
Not required |
$1345 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustguard (3-mil DFT) |
$1225 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$2570 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustguard (6-mil DFT) |
$2450 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$2337 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustonic-Mastic (10-mil DFT) |
$2217 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$4817 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustonic-Mastic (21-mil DFT) |
$4697 |
Labor
@ $20/hr. (6 hours) |
$120 |
| Method |
Cost |
Total Cost |
|
Cost of Power-Washing |
Not required |
$3052 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustcoat-Mastic (10-mil DFT) |
$2932 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$6332 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustcoat-Mastic (21-mil DFT) |
$6212 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$3624 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustguard-Mastic (10-mil DFT) |
$3504 |
Labor
@ $20/hr. (6 hours) |
$120 |
|
Cost of Power-Washing |
Not required |
$7544 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rustguard-Mastic (21-mil DFT) |
$7424 |
Labor
@ $20/hr. (6 hours) |
$120 |
| Method |
Cost |
Total Cost |
|
Cost of Power-Washing |
Not required |
$1288.65 |
| Cost of Sandblasting |
Not required |
| Cost of Primer |
Not required |
| 1 Coat Rust-Converto |
$218.65 |
| 1 Coat Rustcoat (3-mil DFT) for topcoat |
$950 |
Labor
@ $20/hr. (6 hours) |
$120 |
*Rust-Converto may be top-coated with any of Unity International's Classic or Eco products: For interior surfaces, Rustonic (Classic or Eco) may be used as a topcoat. Any of the other products from the Classic or Eco lines may be used as a topcoat for exterior surfaces. |